Backflow assemblies are built to be serviced. The check modules, seats, springs and relief valve parts come out through bonnets on top, and manufacturers sell repair kits for many models. A well-made bronze body can outlast several sets of rubber parts.
That said, some devices on older Fullerton properties have been in place for decades. A model that has been discontinued, a body cracked by an impact or a device that no longer matches what the water supplier requires can turn a simple repair into a replacement.
Repair versus replacement
Rebuild or repair
- Replaces discs, seats, springs or diaphragms inside the existing body.
- Often done on the same visit as the test if parts are on hand.
- Keeps the existing piping and location.
- Needs a passing retest afterward.
Replace the assembly
- A new approved assembly of the required type and size.
- May involve repiping, new unions or moving the device.
- May need a permit or the supplier's approval: check with the city.
- Needs an initial test and a report for the new serial number.
Quick decision guide
- IfOnly rubber parts or springs failed and a kit is availableThenRepair is usually the sensible choice.
- IfThe body, bonnet or test cock threads are cracked or strippedThenReplacement is usually needed.
- IfNo parts are made for the model any moreThenPlan on replacement.
- IfThe supplier now requires a different device typeThenReplace with the required type, after confirming with the city.
- IfIt fails every year for the same reasonThenAsk whether pressure, debris or installation is the root cause before replacing.
What moves the price either way
- Device type: RP repairs involve more parts than a double check or PVB.
- Size: larger commercial and fire line assemblies cost more to rebuild or replace.
- Parts availability for that brand and model.
- Access: a device in a deep box or behind a wall takes longer.
- Shutdown needs at a business, including after-hours work.
- Permit or inspection requirements for a replacement.
- Whether the retest and report filing are included.
Questions to ask before you decide
- What failed, and what is the condition of the body and shutoffs?
- Is a repair kit available, and how quickly?
- If replacing, which approved models fit the required type and size?
- Will replacing the device require a permit or inspection here?
- Does the price include the test and filing for the new device?
Common questions
How long does a rebuilt assembly last?
It depends on water quality, sun, pressure events and debris. Annual testing is what tells you when it needs attention again.
Can I upgrade to a different brand?
Usually, if the new model is approved and the same required type and size. Ask the water supplier if you are unsure.
Who can replace a backflow assembly?
Replacement is plumbing work. Use a contractor with a CSLB license you have checked at cslb.ca.gov, and a certified tester for the test.
General information for Fullerton, not a quote or professional advice. In an emergency, call 911.